Production Engineering
Delivered custom durability test fixtures for a complex injection-molded part enabling high-cycle testing under extreme conditions without product damage.
This product Quality test fixture was designed for a tier-1 automotive customer whose product is an injection-molded highly organic shape. A new durability test required by their customer called for a controlled force to be exerted in several locations on the product tens of thousands of times while in an environmental chamber being cycled between temperature extremes. Due to the shape of the product APTUS created a complex custom fixture to hold the product in position throughout the entire quality test without damage. The project required APTUS to develop and source custom-molded components to avoid any possible cosmetic or functional damage to the product during testing. APTUS provided the fixture concept, proof-of-concept testing, all design work and documentation for the mechanism. The fixtures and actuation mechanism were delivered to our customer on an expedited schedule which enabled our customer to meet their challenging customer-imposed deadlines. From PO to delivery, multiple fixtures were provided in less than 3 weeks.
Built a custom lab machine to help a tier-1 automotive client test a future high-volume process.
Read MoreDelivered a custom ergonomic alignment fixture in 2 weeks, meeting tight tolerances for a tier-1 automotive manual assembly process.
Read MoreDesigned a rugged, quick-release port plug to streamline a client’s leak test process in a demanding production environment.
Read MoreDeveloped low-volume manufacturing tools for a new consumer product, enabling early production and informing future high-volume design.
Read MoreDelivered a turnkey manual-load tightening machine for a tier-1 automotive line complete with design, testing, and assembly.
Read MoreDelivered a custom loading machine ahead of schedule, bridging manual loading to automated flow for a new high-volume production line.
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