Production Engineering

Manual Alignment Fixture

Delivered a custom ergonomic alignment fixture in 2 weeks, meeting tight tolerances for a tier-1 automotive manual assembly process.

A tier-1 automotive manufacturer needed a handheld alignment fixture for a manual assembly process.  APTUS used existing 3D CAD data of the customer’s product and created a custom fixture that was ergonomic, easy to use, and exceeded the production accuracy requirement. This fixture was provided on a quick-turn basis and was engineered and assembled within 2 weeks.

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Laboratory Test Apparatus

Built a custom lab machine to help a tier-1 automotive client test a future high-volume process.

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Port Block-Off

Designed a rugged, quick-release port plug to streamline a client’s leak test process in a demanding production environment.

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Product Quality Test Fixture

Delivered custom durability test fixtures for a complex injection-molded part enabling high-cycle testing under extreme conditions without product damage.

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Sample Manufacturing Tooling

Developed low-volume manufacturing tools for a new consumer product, enabling early production and informing future high-volume design.

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Tightening Machine

Delivered a turnkey manual-load tightening machine for a tier-1 automotive line complete with design, testing, and assembly.

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Loading Machine

Delivered a custom loading machine ahead of schedule, bridging manual loading to automated flow for a new high-volume production line.

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