Production Engineering

Off-Line Staking Machine

Modernized a legacy manufacturing process with a new standalone machine design, delivering full documentation and build support for in-house execution.

APTUS was engaged by a high-volume manufacturer to update an  existing process with a new off-line standalone machine.  APTUS combined elements from existing equipment, legacy foreign machine documentation, and original design elements to create an updated design for this machine.  A complete documentation package was provided to the manufacturer, who chose to build the machine using in-house resources.  APTUS supported the build during the fabrication and assembly process to help bring the project to successful completion.

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Built a custom lab machine to help a tier-1 automotive client test a future high-volume process.

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Manual Alignment Fixture

Delivered a custom ergonomic alignment fixture in 2 weeks, meeting tight tolerances for a tier-1 automotive manual assembly process.

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Port Block-Off

Designed a rugged, quick-release port plug to streamline a client’s leak test process in a demanding production environment.

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Product Quality Test Fixture

Delivered custom durability test fixtures for a complex injection-molded part enabling high-cycle testing under extreme conditions without product damage.

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Sample Manufacturing Tooling

Developed low-volume manufacturing tools for a new consumer product, enabling early production and informing future high-volume design.

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Tightening Machine

Delivered a turnkey manual-load tightening machine for a tier-1 automotive line complete with design, testing, and assembly.

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