Project archive

Older and smaller projects, kept for reference.

SuperSport Arena Light 2.0Product DesignMechanical redesign and production launch of an LED arena light used at Thompson-Boling Arena and other collegiate venues.
Moomba Wakeboard Boat DashboardProduct DesignA production-ready thermoformed dashboard for a Moomba wakeboard boat, designed on a tight production timeline.
GeoLok Intermodal Security DeviceProduct DesignMechanical design of a next-generation intermodal shipping security mechanism, from whiteboard through production.
Manual-Load Tightening MachineAutomation EngineeringA turn-key manual-load tightening machine for a tier-1 automotive production line: design, testing, documentation, and assembly.
High-Volume Component Insertion UpgradeAutomation EngineeringA kaizen modification packaging many motions into a tight space on a transfer-line machine to handle upcoming product variation.
Off-Line Staking MachineAutomation EngineeringA modern standalone staking machine designed from existing equipment and legacy foreign documentation, built by the customer in-house.
Laboratory Test ApparatusAutomation EngineeringA safe, turn-key lab machine for trialing a new process planned for a future high-volume production line.
Handheld Alignment FixtureAutomation EngineeringAn ergonomic handheld alignment fixture for manual assembly, engineered and assembled within two weeks.
Quick-Release Port Block-OffAutomation EngineeringA rugged, quick-release plug that locks into an existing spring clip to block a port during leak testing.
Sample Manufacturing ToolingAutomation EngineeringManual low-volume tools that turned raw material into a new consumer product, and informed its high-volume design.